Flexibly actuated pneumatic extrusion with in-situ monitoring for direct ink writing of heterogeneous and pressure-vulnerable materials

This study presents a novel piston-driven pneumatic extrusion system for direct ink writing (DIW), featuring flexible actuation and real-time monitoring of extrusion pressure. The design integrates the benefits of both pressure and feedrate control, achieving consistent linewidth while safeguarding...

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Hauptverfasser: Sithiwichankit, Chaiwuth (VerfasserIn) , Suthithanakom, Setthibhak (VerfasserIn) , Chaiprabha, Kantawatchr (VerfasserIn) , Melde, Kai (VerfasserIn) , Chancharoen, Ratchatin (VerfasserIn)
Dokumenttyp: Article (Journal)
Sprache:Englisch
Veröffentlicht: 2025
In: Scientific reports
Year: 2025, Jahrgang: 15, Pages: 1-16
ISSN:2045-2322
DOI:10.1038/s41598-025-15164-9
Online-Zugang:Verlag, kostenfrei, Volltext: https://doi.org/10.1038/s41598-025-15164-9
Verlag, kostenfrei, Volltext: https://www.nature.com/articles/s41598-025-15164-9
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Verfasserangaben:Chaiwuth Sithiwichankit, Setthibhak Suthithanakom, Kantawatchr Chaiprabha, Kai Melde & Ratchatin Chancharoen

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520 |a This study presents a novel piston-driven pneumatic extrusion system for direct ink writing (DIW), featuring flexible actuation and real-time monitoring of extrusion pressure. The design integrates the benefits of both pressure and feedrate control, achieving consistent linewidth while safeguarding pressure-sensitive materials such as cell-laden hydrogels. The system comprises a lightweight pneumatic syringe on the printhead and a stationary actuation unit, allowing efficient decoupling of motion and extrusion. Experiments demonstrate stable gelatin extrusion with a mean linewidth of 4.32 mm and a minimal increase ratio of 0.012 over printing distance. These findings show promise for advancing DIW with emerging soft materials, particularly in bioprinting and sustainable manufacturing. 
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