Meso-scale modifications in additively manufactured Zirconia: topographical design and its influence on cell-material interactions

Additive manufacturing enables the fabrication of patient-specific zirconia devices with integrated surface features; however, the biological effects of meso-scale topographies remain insufficiently understood. This in vitro study evaluated the influence of defined meso-scale surface modifications o...

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Hauptverfasser: Hetzler, Sebastian (Verfasst von) , Rues, Stefan (Verfasst von) , Zenthöfer, Andreas (Verfasst von) , Rammelsberg, Peter (Verfasst von) , Kühle, Reinald (Verfasst von) , Lux, Christopher J. (Verfasst von) , Erber, Ralf (Verfasst von) , Roser, Christoph (Verfasst von)
Dokumenttyp: Article (Journal)
Sprache:Englisch
Veröffentlicht: 24 April 2026
In: Bioengineering
Year: 2026, Jahrgang: 13, Heft: 5, Pages: 1-24
ISSN:2306-5354
DOI:10.3390/bioengineering13050498
Online-Zugang:Verlag, kostenfrei, Volltext: https://doi.org/10.3390/bioengineering13050498
Verlag, kostenfrei, Volltext: https://www.mdpi.com/2306-5354/13/5/498
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Verfasserangaben:Sebastian Hetzler, Stefan Rues, Andreas Zenthöfer, Peter Rammelsberg, Reinald Kühle, Christopher J. Lux, Ralf Erber and Christoph J. Roser
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Zusammenfassung:Additive manufacturing enables the fabrication of patient-specific zirconia devices with integrated surface features; however, the biological effects of meso-scale topographies remain insufficiently understood. This in vitro study evaluated the influence of defined meso-scale surface modifications on osteoblast behavior using Digital Light Processing (DLP)-fabricated 3Y tetragonal zirconia polycrystal (3Y-TZP) and 5Y partially stabilized zirconia (5Y-PSZ). Planar control specimens and surfaces incorporating regularly distributed columnar structures (height: 100 µm; width: 40 µm; center-to-center spacing: 80, 120, and 160 µm; Mod-80, Mod-120, Mod-160) were fabricated and characterized after sintering. Cytotoxicity was assessed by elution testing and showed cell viability >98% for all groups. Osteoblast adhesion and proliferation (hFOB 1.19) were quantified using metabolic assays. Meso-scale modifications significantly increased early cell adhesion compared to planar controls (p < 0.05), with the strongest effect observed for Mod-160. No significant differences in proliferation rates were detected between groups (p > 0.05). Osteogenic differentiation was evaluated by RT-qPCR (RUNX2, ALPL, COL1A1, BGLAP), revealing material- and geometry-dependent responses. On 3Y-TZP, meso-scale structures, particularly Mod-160, were associated with sustained upregulation of BGLAP, whereas 5Y-PSZ exhibited less pronounced effects. Within the limitations of this in vitro study, meso-scale surface structuring of additively manufactured zirconia enhances early osteoblast adhesion without affecting proliferation and may influence osteogenic differentiation in a material-dependent manner.
Beschreibung:Gesehen am 14.08.2026
Beschreibung:Online Resource
ISSN:2306-5354
DOI:10.3390/bioengineering13050498